American Stator BLDC Motor Tools

Motor Constants

The three key motor constants for predicting BLDC motor performance are: Kv (velocity constant), Io (no-load current), and Rm (winding resistance). Using these constants with simulation software, motor performance can be predicted accurately.

Kv Calculators

Kv Calculator 1 - Drill Press Method

Spin the motor at constant speed and measure AC voltage between any two motor leads.

Kv = RPM / (Volts × 1.414 × 0.95)
V
RPM
RPM/V

Kv Calculator 2 - Running Motor

Run motor at full speed with no load, measure V, A, and RPM.

Kv = RPM / (Volts - Amps × Rm)
V
A
RPM
Ω
RPM/V

Motor Efficiency Calculator

Calculate motor efficiency, losses, and derived constants. Enter motor constants and operating measurements to see comprehensive performance analysis.

Motor Constants

Ω
A
RPM/V
g

Operating Conditions

V
A
°C
40°C

Battery Cell Resistance (per cell)

Power

W
W
%

Losses

W
W
W
W
W
W
%

Derived Constants

Ω
mN·m
mN·m/A
N·m/√W
%
A

Understanding Motor Constants

Kv (Velocity Constant)

Kv is the RPM per volt with no load. For brushless motors, Kv is measured in RPM/V. A higher Kv means the motor spins faster for a given voltage but produces less torque per amp.

Drill Press Method: Most accurate. Spin motor at known RPM, measure AC voltage between two leads. Formula accounts for back-EMF waveform shape.

Io (No-Load Current)

Io is the current drawn by the motor when spinning freely with no load. This represents the iron losses and friction in the motor. Lower Io means a more efficient motor.

Measure by running the motor at intended operating RPM with ESC at full throttle and no propeller attached.

Rm (Winding Resistance)

Rm is the phase-to-phase resistance of the motor windings. This determines copper losses (I²R losses). Lower resistance means less heat generation and higher efficiency at high currents.

Use the 4-wire (Kelvin) method for accurate measurement: apply known current through motor leads and measure voltage drop directly across them.

Rm = Volts / Amps

Key Efficiency Formulas

Copper Loss = Amps² × Rm Iron Loss = Volts × Io Motor Losses = Copper Loss + Iron Loss Power In = Volts × Amps Power Out = Power In - All Losses Efficiency = Power Out / Power In Kt = 1/Kv (in SI units: rad/s per volt) Torque = Kt × Amps Km = Kt / √Rm